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Transactions of the INDIAN CERAMIC SOCIETY   Vol. 42  1983
Optimization of Mixer and Open Hearth Furnace Campaigns by Gunning
A. K. DASGUPTA* AND S. K. CHATTERJEE
Pages : 50-58
DOI : 10.1080/0371750X.1983.10822620
Abstract
Prolonged campaign life and low maintenance cost play a significant part in the economical operation of steel making furnaces. Uninterrupted services of hot metal mixer and open hearth furnace are essential for augmenting ingot steel production. Since refractories in different parts of mixer and open hearth furnace do not wear at similar rates, some sections of the linings have to be repaired or replaced, if maximum life is to be obtained from the remainder of the linings, In recent years, gunning of refractories for hot repairs of the linings of mixer and open hearth furnace is gaining importance over conventional practice of repairing with the bricks to balance the life of primary brick lining and to maximise the utilization of the entire lining, and thus help lengthening the campaign life. The paper describes as to how effective gunning could be used as an intermediate measure for maintaining various sections, particularly severe wear areas of mixer and open hearth linings during campaign running. Maintenance by gunning is a dynamic process which reduces repair time, labour cost and heat loss beside resulting in the saving of costly basic refractories.
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