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Transactions of the INDIAN CERAMIC SOCIETY   Vol. 61  2002
Evaluation of Mechanical and Thermal Properties of Ceramic Honeycomb Substrates for Long Term Durability
Rathindra Nath Das, C. D. Madhusoodana and Kiyoshi Okada
Pages : 111-117
DOI : 10.1080/0371750X.2002.10800043
Abstract
Ceramic honeycomb substrates used in catalytic converter and die~el partic~late filters.for automobile pollution control appliˇ cat1ons requ1re long term durability, and 80,000 km on-road run for gasoline-powered passenger cars in India. The durability of honeyc~mb substrates depends not only on basic physical, mechamcal and thermal properties of honeycombs, but also on thermal stresses generated during use, and canning or mounting pressure. These key properties of honeycomb substrates were characterized. The properties that affect thermal and mechanical durability are found to be dependent on the design parameters such as cell density and honeycomb volume ratio of honey~ omb su~~trates. The thermal stresses generated by the operatmg cond1t1ons were calculated and it was found that the honeycomb substrates could very well withstand these stresses. The optimum mounting pressure was calculated and applied for canning design. Thus, fabricated catalytic converter was subjected to on-road durability trials with four Indian vehicles on specified route scattered in different regions of India accumulating in excess of 80,000 km field run. Periodic inspection and back pressure testing carried out during intermediate emission tests showed that the developed ceramic honeycombs are durable beyond 80,000 km run.
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